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Online Monitoring System For Knitting
Monitor Knitting Performance. Enhance Productivity
Datalog Online Monitoring System for knitting facilitates continuous monitoring of each machine individually and collectively. Various parameters like weight and the length of the knitted fabrics can be had at the click of a button. The knitting performance can be significantly enhanced.
The data collected from various knitting machines can be pooled together for generating useful reports. The Datalog system helps in seamless running of the knitting operation and contributes to better productivity. Trusted by leading mills worldwide, the Datalog Online Monitoring System for knitting is designed to deliver results, consistently.
Information at the click of a button
Datalog Online monitoring system is feature rich and provides integrated information at a click. The software for the Online monitoring system is in Visual Basic with SQL server or Oracle as backend
Salient Features
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Integrated information solutions covering all types of Machines |
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Exception reports on Efficiency, Production & Stoppage limits |
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Combination of Machines types on one computer |
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Easy identification of Efficiency of the machines in different colours |
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Viewing of Production, Stoppage, Efficiency & Speed information on the machine |
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Various Graphical reports in Line graph, Bar graph, 3d Pie Chart, Scattered graph |
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Reason for long stop can be entered on the machine |
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Efficiency Trend Graph for a Shift, Day |
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User friendly menu driven software on the computer |
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Modular design & hence easy to add new machines |
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Various reports on Production, Stoppage, Efficiency, etc., |
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Standard Computer & Printer |
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Order Planning reports |
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Standalone or Network operation |
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Yarn consumption reports |
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ERP Interface / Excel Transfer |
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Comparison reports on Machines, Operators, Shifts, etc., |
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Optional - Score Board to Display the Efficiency of the shed |
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Performance reports for Top Level Management |
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Optional - SMS Alerts Module |
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Snap Study on Running / Stopped machines |
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Optional - Report by e-mail |
Machine Terminal
The Machine Terminal comes with an in-built micro controller, a user friendly keyboard and display for ease of operations. The data collected from the machines is transferred to a central computer Online.
Software
The computer on which the Online monitoring system software is installed, collects the data from the Machine Terminals through the Multiplexer and generates various reports. The software acquires the data from the machines and arranges in well-structured reports, which can be easily interpreted. The reports can be called through the Menu Driven User Friendly Software. GUI nature of the software eliminates the complicated keystrokes and codes. It has the facility to transfer the data to an ERP system. The software can be installed on various nodes across the plant.
Configuration
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Report Structure
Reports are available in the following options:
Text & Graphical Reports
Machine Wise, Fabric Wise, Operator Wise & Order Wise
Production Reports, Stoppage Reports, Efficiency Reports, Performance Reports,
Efficiency Trend Graphs, Comparison Reports & Assignment Reports
The above reports can be called on the screen or on the printer. The user can get all the information at their fingertips. By taking the appropriate steps the efficiency of the Shed / Operator can be increased immediately.
Datalog at the heart of productivity
When it comes to providing total solutions for textile automation, Datalog is in a league on its own. Incorporating innovative technologies Datalog manufactures Online Monitoring Systems for Spinning, Weaving, Knitting and Fabric Inspection System. For the past one and a half decades, the company has quietly established its reputation as a trusted partner in progress for customers across India, Bangladesh, Australia, Rwanda, Mauritius, Indonesia, etc.,. Strong focus on R&D and a clear perception of customer requirements have contributed to Datalog's ability to provide customised solutions to help improve productivity and quality.
Datalog's facilities are top-of-the-line. A dedicated team of engineers backed by highly experienced people at the helm ensure that every product from their stable delivers results.
Datalog SMS Alerts (Optional)
Monitoring the performance of your mill has never been this easy. Datalog will keep you connected wherever you're in the world. Datalog SMS Alerts Module will send you alerts automatically on Production, Efficiency, Stoppage, Minutes per Stop, Breaks per Hour and other required information as and when it reaches a preset value of your choice.
Advantage:
End of Shift and End of Day data alerts, various alerts at selected intervals (eg.. Every hour) can be sent by SMS to various mobile numbers of customer’s choice
Datalog SMS Module comes with a hardware for installing SIM Card and a software to program the mobile phone numbers, alerts and the frequency of alerts.
Datalog keeps you connected with your mill 24 x 7 around the world.
Put up a Score Board. Step up productivity (Optional)
Datalog also offers you Score Board as an optional product available in two sizes. The large display score board displays the performance efficiency of the shed and helps to motivate floor level workers. In other words, Score Board can be used as a performance enhancing tool by letting the workers know for sure where they stand in terms of overall performance. It offers a psychological boost to the workers to optimise their performance level. Score Board helps workers to assess their own performance and score better in their subsequent operations.
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