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Online Monitoring System For Weaving

Monitor Performance. Enhance Productivity

Productivity is assured by the continuous performance of every single loom in the mill. Unwanted stoppages can throw a spanner in the works and drastically impact production schedules. That is why it is imperative to invest in Online Production Monitoring Systems. Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Datalog Online Monitoring System facilitates continuous monitoring of each machine individually and collectively. The data is processed and useful reports generated help in the seamless running of all operations. All contributing to better productivity which, of course, translates into higher profits.


Information at the click of a button


Datalog Online Monitoring System is feature rich and provides integrated information at a click. The software for the Online monitoring system is in Visual Basic with SQL server or Oracle as backend.


Salient Features

Integrated information solutions covering all types of LOOMS   Easy identification of Efficiency of the machines in different colours
Combination of loom types on one computer   Various Graphical reports in Line graph, Bar graph, 3D Pie Chart, Scattered graph
Viewing of Production, Stoppage, Efficiency & Speed information on the machine   Efficiency Trend Graph of a Shift, Day
Reason for long stop can be entered on the machine   Modular design & hence easy to add new machines
User friendly menu driven software on the computer   Standard Computer & Printer
Various reports on Production, Stoppage, Efficiency, etc   Standalone or Network operation
Beam Runout Reports for Beam Planning   ERP Interface / Excel Transfer
Snap Study on Running / Stopped Looms   Optional - Score Board to Display the Efficiency of the shed
Exception reports on Efficiency, Production & Stoppage limits   Optional - SMS Alerts Module
Weaver Planning   Optional - Reports by e-mail


Machine Terminal


The Machine Terminal comes with an in-built microprocessor, a user friendly keyboard and display for ease of operations. The data collected from the machines are transferred to a central computer Online.


Software


The computer on which the Online monitoring system software is installed, collects the data from the Machine Terminals through the Multiplexer and generates various reports. The software acquires the data from the looms and arranges in well-structured reports, which can be easily interpreted. The reports can be called through the Menu Driven User Friendly Software. GUI nature of the software eliminates the complicated keystrokes and codes. It has the facility to transfer the data to an ERP system. The software can be installed on various nodes across the plant.


Configuration




Report Structure

Reports are available in the following options:

Text & Graphical Reports
Machine Wise, Style Wise, Weaver Wise, Supervisor Wise & Department Wise
Production Reports, Stoppage Reports, Beam Planning, Efficiency Reports, Performance Reports, Efficiency Trend Graphs, Comparison Reports & Assignment Reports

The above reports can be called on the screen or on the printer. The user can get all the information at their fingertips. By taking the appropriate steps the efficiency of the Shed / Weaver can be increased immediately.


Datalog at the heart of productivity


When it comes to providing total solutions for textile automation, Datalog is in a league on its own. Incorporating innovative technologies Datalog manufactures Online Monitoring Systems for Spinning, Weaving, Knitting and Fabric Inspection System. For the past one and a half decades, the company has quietly established its reputation as a trusted partner in progress for customers across India, Bangladesh, Australia, Rwanda, Mauritius, Indonesia, etc.,. Strong focus on R&D and a clear perception of customer requirements have contributed to Datalog's ability to provide customised solutions to help improve productivity and quality.

Datalog's facilities are top-of-the-line. A dedicated team of engineers backed by highly experienced people at the helm ensure that every product from their stable delivers results.


Datalog SMS Alerts (Optional)




Monitoring the performance of your mill has never been this easy. Datalog will keep you connected wherever you're in the world. Datalog SMS Alerts Module will send you alerts automatically on Production, Efficiency, Stoppage, Minutes per Stop, Breaks per Hour and other required information as and when it reaches a preset value of your choice.


Advantage:

End of Shift and End of Day data alerts, various alerts at selected intervals (eg.. Every hour) can be sent by SMS to various mobile numbers of customer’s choice

Datalog SMS Module comes with a hardware for installing SIM Card and a software to program the mobile phone numbers, alerts and the frequency of alerts.

Datalog keeps you connected with your mill 24 x 7 around the world.



Put up a Score Board. Step up productivity (Optional)




Datalog also offers you Score Board as an optional product available in two sizes. The large display score board displays the performance efficiency of the shed and helps to motivate floor level workers. In other words, Score Board can be used as a performance enhancing tool by letting the workers know for sure where they stand in terms of overall performance. It offers a psychological boost to the workers to optimise their performance level. Score Board helps workers to assess their own performance and score better in their subsequent operations.

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